Glass Reactor-Jacketed Glass Reactor- Filter Reactor
UD Technologies are Leading manufacturers and exporters of Glass reactor, jacketed glass Reactor, Filter reactor from Vadodara, Gujarat, India .
We manufacture Glass Reactor with the highest quality standards of workmanship and material.
The Reactor is a vessel or system in which chemical Reaction proceeds and Reactants converts in Production.Design of Chemical Reactor Varies Widely with process Parameters.
Due to transparency and Universal Corrosion resistance;Chemist s and Process Engineers prefers Borosilicate Glass for Kilo lab, Pilot plants and Production for small batches.
Cylindrical Shape widely uses considering Geometric and Kinematic Similarity with Commercial Reactors.
Appropriate design of Glass Chemical Reactor is crucial for Pilot plant trial success.UD Technologies offers several solutions to select appropprite Glass Reactor .
There are two main variants :Batch reactor and continuous reactor .Semi Batch or semi Continuous reactor is also suitable for certain Chemical Reactions .
Glass Batch Reactor :
Batch reactor is suitable for major reactions in API and chemical industry.
Cylindrical Shape is in wide Operation considering Geometric and Kinematic Similarity with Commercial Reactors.
Glass Batch Reactor is available with different Options such as :
- Addition of baffles
- Addition of jacket in cylindrical reactors (Jacket MOC – Glass / SS / MS)
- Addition of stirring system arrangement (Glass Stirrers / PTFE Stirrers)
- Providing heating and cooling baths and mantles where temperature control is required
- Filter Reactor in which Solid Slurry get filtered after reaction
- UD Technologies also offers Customised Glass Reactor along with Automation and Instrumentation
- Triple walled Reactor (up to 50 liter) for Cryogenic Reaction
- We also Offers Glass Reactors with Spherical Shape in Available Options
Glass Continuous Stirred Tank Reactor (CSTR)
Glass CSTR is the most basic type of continuous reactors having wide application in various types of chemical process industries.
These reactors are open systems, where a material is free to enter or exit the system that operates on a steady-state basis, where the conditions in the reactor don’t change with time.
Reactants continuously introduce into the reactor, while products continuously remove from CSTR. They are are very well mixed, so the contents have relatively uniform properties such as temperature, density, etc. throughout.
Also, conditions in the reactor’s exit stream are the same as those inside the tank.
Multiple CSTRs are adopted when
1.the reaction is too slow and
2. two immiscible liquids or viscous liquids are present and require a high agitation rate
Ultra Violet Reactor (UV Reactors)
These are the special type of reactors where the chemical reactions take place in presence of ultraviolet light rays. The capacity and design of reactors can be tailor made as per client requirements.
Triple Walled Reactor
These types of Batch reactors are also known as double jacketed reactors. The outer jacket is vacuum sealed and hence temperature conditions and other parameters are maintained in reactor throughout the reaction process. It is available from 5 liters to 50 liters with different configuration
Glass Plug Flow Reactor (PFR)
Glass Plug flow reactors(PFR, sometimes called continuous tubular reactor, CTR, or piston flow reactors) applies in reactions which has complete conversion and no side products .Now PFR also find application as Photo Bio reactor .
Plug flow, or tubular, reactors consist of a hollow pipe or tube through which reactants flow .PFR is Available with Different configuration depending on process requirements along with Efficient Mixing like Double pipe,Tubular and Shell and tube.
The addition of static mixing elements inside the tubular reactor creates the ideal conditions of radial mixing and near plug flow conditions necessary to perform chemical reactions in the laminar flow regime.This especially employs where reaction are slow with viscous fluids like polymers.
Plug flow reactors have a wide variety of applications in either gas or liquid phase systems.Tubular reactors can also have use as as bioreactors e.g. for the production of algae or for small scale production.
Glass Falling Film Reactor
Falling film reactors are jacketed columns or clusters of columns where liquid and gas flow in annular or annular-mist flow. The gas phase is a mixture of a gaseous or vapourised reagent diluted with an inert carrier.
These reactors display outstanding heat removal capability, with the mix between reagents leading to milder reaction conditions than in stirred batch reactors.
For this reason, the substitution of batch processes by continuous processes in film reactors, in order to improve the reaction progress and safety conditions, has become a recent trend .
Falling film reactors and other equipment apply generally in reaction that needs temperature is to be maintained below certain limits .
For example, in the concentration of orange juice or the manufacture of cosmetics.
Glass Semi Batch Reactor :
- UD Technologies offers Glass Semi batch Reactor for gas Liquid Reactions.
A semi batch reactor operates with both continuous and batch inputs and outputs.
For Example, reacting a gas with a liquid is usually difficult, because a large volume of gas is required to react with an equal mass of liquid. To overcome this problem, a continuous feed of gas can bubble through a batch of a liquid.
- In general, in semi batch operation, one chemical reactant charges into the reactor and a second chemical adds slowly .
- For instance, to prevent side reactions, or a product which results from a phase change requires to remove continuously (e.g. a gas formed by the reaction, a solid that precipitates out, or a hydrophobic product that forms in an aqueous solution).
Please visit following links for more products and Information